Penfault

Correct Isolation Procedure

Essential steps for safe electrical isolation

Overview

Modern electrical work requires enhanced isolation verification that accounts for the possibility of diverted neutral current.

This procedure ensures that before any work begins on an electrical installation or system, all sources of energy have been identified, controlled, and verified as safe.

including potential diverted neutral currents that may energise bonded metal work or earthing systems even when the installation appears isolated.

The steps outlined below apply to both domestic and commercial installations, with particular attention to installations containing:

Step 1: Isolation Preparation

1.1 You must gain permission to isolate supplies for the work you are there to complete.

From a person of authority.

⚠️ Important: The duty holder, Authorised Person (AP), or responsible manager has legal authority over the equipment. You cannot isolate something that affects other people’s safety, production, or critical services without their authorisation.

(EAWR – 4(3), 12, 13. HASAWA – section 3. MHSWR. You must gain permission because EAWR 4(3), 12, and 13 legally require that isolation is controlled, authorised, and coordinated to prevent danger)

1.2 Confirm additional energy sources

Identify whether the installation includes:

Identify ALL sources of supply.
(EAWR – 12, 13, 14, memorandum HSR25, HSG85, ESQCR – schedule 3)

⚠️ Important: EAWR Regs 12, 13, and 14, supported by HSR25, HSG85, BS 7671, and ESQCR. Legally require you to identify all sources of electrical energy, including secondary and tertiary supplies, before isolating a system. 

Modern installations can energise circuits from multiple directions:

If you isolate only the main switch at the start of a system but another source can still energise the circuit, the system is not dead.

1.3 Complete your Risk assessment and method statement.

(You are there, nobody can assess the risks better)

(MHSWR – 3, 5, 10, 12. HSWA – section 2, 3,7. EAWR – 4(3), 12, 13, 14. CDM – 15, 8.)

⚠️ Important: You complete your RAMS on site because the law requires a “suitable and sufficient” assessment of the actual risks, and only the competent person on site can do that.

Step 2: Shut Down and Isolate PV Systems

PV arrays generate energy whenever illuminated. They must be fully isolated before any other work can take place. You must search, enquire, locate, isolate and lock off the PV system.

2.1 Follow inverter shutdown procedures (generic)

Shut Down Inverter
Operate AC Isolators
Operate DC Isolators
Confirm Inverter Powered DOwn Fully
Lock Off and Isolate AC and DC Isolators

(A picture of the isolation is great proof you did it)

2. Sunsynk (UK HQ, global manufacturing)
6. Rayleigh Instruments
17. SMA Solar
18. Fronius
21. SolarEdge
23. Tesla (Powerwall + Gateway inverter)
24. Fronius

(Already listed under Germany/Austria)

25. Panasonic (legacy microinverters)
26. Omron
27. Fimer (formerly ABB Solar)
28. LG Electronics (legacy PV inverters)
30. Solax Power (HQ China, EU operations)

2.2 Consider hybrid inverters

Hybrid systems may continue energising circuits from the battery even when the grid is down. Ensure both AC and DC sides are isolated.

2. Sunsynk (UK HQ, global manufacturing)
CHINA (HYBRID MODELS SOLD IN UK)
5. Fox ESS
6. Solis (Ginlong) – Hybrid Series
7. Growatt – SPH / MOD Hybrid
8. Sofar Solar – HYD Series
9. Deye – SUN Hybrid Series
10. SAJ – H1 Hybrid Series
11. Afore – Hybrid Series
12. SolarEdge – Energy Hub Hybrid
13. Enphase – IQ Battery + Microinverter Hybrid System

(Not a single hybrid unit, but a hybrid system — still sold as hybrid in UK)

14. Tesla – Powerwall + Gateway (AC coupled hybrid)
15. Fronius – GEN24 Hybrid
17. Ingeteam – Hybrid Series
18. Fimer (ABB) – Hybrid Series

Step 3: Isolate BESS

BESS units can supply significant fault current and may automatically reconnect.

Locate all UPS and BESS systems. Enquire, search, locate and isolate or unplug all UPS and BESS systems. These can also be found under desks for stand alone IT equipment or they can power whole floors of IT equipment.

Please be aware Medical locations have special rules for working on BESS (HTM 06-01, HTM 06-02, HTM 06-03, HTM05-02, HTM 03-01, DSEAR 2002)

3.1 Perform full BESS isolation (generic)

2. Sunsynk (UK HQ, global manufacturing)
5. Riello UPS (UK division)
8. Energy Solutions (EasyGrid BESS)
9. Connected Energy (E STOR BESS)
10. AceOn Group (UK)
11. Multi Source Power (UK)
12. Fox ESS (China)
13. Solis / Ginlong (China)
14. Huawei (China) – UPS & LUNA BESS
15. BYD (China) – Battery Box BESS
18. Solax Power (China)
19. Tesla Energy (USA)
20. LG Energy Solution (Korea)
21. Enphase (USA) – IQ Battery
22. APC (Schneider Electric – France/Global)
23. Eaton (USA/Global)
24. Vertiv / Liebert (USA/Global)
25. AEG Power Solutions (Germany)
26. Tripp Lite (USA, now Eaton)
27. Sonnen (Germany)

3.2 Verify isolation

Some BESS units have internal capacitors or delayed shutdown sequences. Wait for confirmation indicators to extinguish.

“Some Battery Energy Storage Systems contain large internal capacitors or have built‑in delayed shutdown sequences, meaning they continue to hold dangerous electrical energy even after the external isolator has been switched off. Because of this, the system may remain energised internally for several seconds or even minutes; while it safely discharges stored energy. To avoid accidental contact with live components, you must wait until all confirmation indicators, status LEDs, or “DC bus charged” lights have fully extinguished before proceeding. These indicators are the manufacturer’s way of showing that the internal circuits have discharged and the system is genuinely safe to work on.”

Step 4: Disable or Isolate EV Charge Points

Inside every EV charger (AC or DC), there are contactors/relays that connect and disconnect:
  • Line
  • Neutral
  • Earth monitoring circuits
  • DC charging circuits (for rapid chargers)
  • PEN‑fault detection circuits
  • Pilot/CP signalling hardware

These relays are electronically controlled, not manually operated. Because of that, they can change state on their own when certain conditions occur.

EV chargers often stay powered internally even when the output is “off”. So a relay can close when:

  • the charger runs a self‑test
  • the PEN‑fault detection circuit injects a test voltage
  • the CP/PP signalling changes
  • the firmware reboots
  • the charger detects a vehicle connection
  • the charger thinks it needs to re‑establish earth monitoring

This can happen without warning.

Because the relay physically closes, you may suddenly get:

  • 230 V appearing on the output terminals
  • a neutral‑earth voltage appearing
  • a small DC test voltage
  • a continuity path you didn’t expect

This is why EV chargers are not safe to test like normal circuits.

Some chargers:

  • keep the logic board powered
  • keep the PEN‑fault circuit powered
  • keep the CP/PP signalling alive
  • run periodic internal checks

During these checks, a relay may momentarily close. This is why you can get:

  • “ghost” voltages
  • NCV pens lighting up
  • clamp meters showing small currents
  • unexpected continuity readings

This is why:

  • you NEVER trust the output terminals
  • you ALWAYS isolate upstream
  • you NEVER rely on the charger’s own “off” state
  • you ALWAYS verify dead at the supply, not the charger

A PEN‑fault detection device (the ones used on EV chargers, BESS, PME systems, etc.) sometimes injects a small test voltage onto the earth/neutral path on purpose.
It does this to check:

  • whether the PEN conductor is intact
  • whether the earth is floating
  • whether the system is safe to energise

This is normal behaviour for these devices.

Because the device has no other way to know if the PEN is broken. So it momentarily applies a small internal voltage (often 12–18 V, sometimes up to 30–40 V depending on design) between:

  • Line → Earth
  • Neutral → Earth

Then it measures what happens.
If the voltage behaves in a certain way, the device knows:

  • PEN intact → safe
  • PEN broken → dangerous → disconnect

Because your test instruments will see that voltage. So during testing you might measure:

  • unexpected voltage on the earth
  • “phantom” voltage on the neutral
  • small AC or DC potentials that weren’t there before
  • NCV pens lighting up
  • single‑pole testers triggering
  • clamp meters showing small currents

This is not a real supply fault, it’s the PEN‑fault device doing its self‑test.

If you don’t know this is happening, you might think:

  • the earth is live
  • there’s a diverted neutral
  • there’s a PME failure
  • the system is unsafe

When actually it’s just the device injecting its test voltage.

But it means:

  • your readings can be misleading
  • NCV pens will trigger
  • single‑pole testers will light
  • clamp meters may show small currents
  • you must isolate properly before testing

V2L/V2G units contain internal inverters and contactors that can export power on their own, without the house supply being present. So even if the main installation is isolated, the vehicle can back‑feed and energise a circuit the moment its internal relays close or its firmware decides export is allowed.

In other words: The car itself becomes a live source, completely independent of the grid. EV’s generally have a potential of 900V DC

4.1 Isolation steps

Switch off the local isolator to the EVCP
Disconnect the vehicle if present
Confirm the charger has powered down
Lock off the local isolator to the EVCP

Step 5: Shed Loads on Other Distribution Boards

In multi DB installations, parallel neutral paths can remain energised even after the main switch is off.

  • Shared neutrals create return paths between boards. Even if one main switch is off, current can flow through the neutral link from another energized board.
  • This means the supposedly “dead” board can still have energised metalwork or voltage on the neutral bar, posing a shock risk.
  • In UK PME or TN‑C‑S systems, these parallel paths can carry diverted neutral current (DNC) from the supply side, keeping the neutral at a potential above true earth.
  • In a busbar system, multiple DBs share a common neutral bar, creating inherent parallel neutral paths, so isolating only one board does not break neutral continuity and therefore all boards on that shared busbar must be isolated to eliminate backfeed risk.
  • If only one DB is isolated, the neutral remains bonded to other live boards, so testing “dead” could give false readings.
  • Isolating all DBs ensures every neutral path is opened, removing any backfeed or cross‑connection.
  • It also prevents touch voltage rise on exposed metalwork and guarantees that earth leakage clamps show zero current before work begins.

Even without a formal busbar chamber, parallel neutrals can still exist if neutrals are cross‑connected (for example, shared containment, common neutral link, or UPS/standby supply interconnections).

So the same hazard applies, energised neutrals can remain live through other boards.

If the DBs share a common neutral return, whether through a busbar chamber or interlinked neutrals, you must treat it as a busbar‑type system for isolation purposes — isolate every board that shares that neutral path.

5.1 Isolate all secondary DBs

Shed Loads on Each Board
Switch Off Main Switches
Disable UPS & Standby Supplies

(Confirm no automatic transfer systems can re energise circuits)

Lock

5.2 Be aware of bonding

Bonded metalwork can still carry diverted neutral current even after all Distribution Boards are isolated.

Even after all distribution boards are isolated, bonded metalwork can still carry diverted neutral current because the current doesn’t only flow through live conductors, it can also return via parallel earth or bonding paths connected to the supply network.

  • Shared neutrals create return paths between boards. Even if one main switch is off, current can flow through the neutral link from another energized board.
  • This means the supposedly “dead” board can still have energised metalwork or voltage on the neutral bar, posing a shock risk.
  • In UK PME or TN‑C‑S systems, these parallel paths can carry diverted neutral current (DNC) from the supply side, keeping the neutral at a potential above true earth.
  • In a busbar system, multiple DBs share a common neutral bar, creating inherent parallel neutral paths, so isolating only one board does not break neutral continuity and therefore all boards on that shared busbar must be isolated to eliminate backfeed risk.
  • In PME (TN‑C‑S) systems, the neutral and earth are combined at the supply side.
  • If there’s neutral imbalance or a fault on the supply PEN conductor, current can divert through metallic services (water, gas, structural steel) that are bonded to earth.
  • These paths remain connected to the wider network even when all DBs are switched off, so the metalwork can still sit at a potential above true earth and carry residual current.

5.3 Generators and Why They Need Isolating

Generators are alternative sources of electrical power that can supply energy to an installation when the main utility supply fails or is intentionally disconnected.

They convert mechanical energy (from an engine or turbine) into electrical energy through electromagnetic induction, feeding circuits via their output terminals.

Why Generators Must Be Isolated

  • Prevent Backfeed: When the generator is connected to the same system as the mains supply, it can energise cables and equipment that are assumed to be dead, creating a severe shock or fire hazard.
  • Protect Personnel: Isolation ensures that maintenance or testing can be carried out safely without risk of the generator energising circuits unexpectedly.
  • Protect Equipment: Prevents damage to the generator and switchgear caused by parallel operation with the mains supply unless specifically designed for synchronised operation. (syncing the frequency of both waveforms)
  • Comply with Regulations: BS 7671 Section 551 requires that generators have means of isolation and interlocking to prevent inadvertent connection to other sources.

Generators must be fully isolated from all other supplies before work begins to ensure no backfeed, no parallel energisation, and complete electrical safety for personnel and equipment.

Stop The Generator
Main Isolator Off
Lock Off the Isolator
Changeover Locked

Disconnecting the batteries which feed the alternator and starting circuits will generally stop the generator from physically starting.  

Step 6: Approach the Intake Position

Once the PV, BESS, EV, UPS, Generators, and all distribution boards have been fully isolated, move to the intake position; this is where the main incoming supply and earthing system are located for the installation.

This level of isolation and verification applies to installation electricians working on whole installation risks, it does not apply to plumbers or trades who typically only deal with a single spur, fused connection unit, or local circuit.

Their work is normally limited to one clearly defined supply, whereas electrical isolation often involves multiple energy sources that must all be identified and made safe.

This step ensures you’re working at the point where all external energy sources converge, allowing safe verification that the entire system is de‑energised before proceeding.

By checking there, you can prove the entire system is truly dead, because that’s the only location where all external and internal energy paths meet.

6.1 Prove your contact voltage indicator is functioning correctly on a known live source

Using a BS 1363 Socket Test Adapter and putting your contact voltage tester probe into the live terminal should produce contact and a visual indication of functionality.

take writing off the contact pen
(take writing off the contact pen)

6.2 Test the surface of the incoming equipment for “Tracking”

(take the writing off the red voltage indicator pen)

“Hi, I’m an engineer on site. I’ve carried out safety checks on the incoming supply and I’m reporting a dangerous condition. I’ve identified tracking on the main service head using a contact voltage indicator. There are clear signs of unintended energisation on the head, and I cannot guarantee the stability of the touch voltage or the safety of the installation.

I’ve stopped work, isolated what I safely can, and I need this escalated as an urgent attendance from the DNO. Can you log this as a potentially dangerous service head fault and dispatch an engineer as soon as possible?”

A contact voltage indicator if single band is measuring 90-1000V if it is dual band then it is measuring 12-48V and 90-1000V.

6.3 Measure the main earth to check for the presence of current

Depending on how much current is detected  it could be DNC, Earth leakage or an internal fault on the property generating the reading. 15mA is considered a dangerous consistent level of current on an electrode designed according to BS7671 to dissipate fault currents.

  • Gain permission to isolate the entire property beyond the incoming supply.
  • Adjust your RAMS you are now fault finding

a full isolation to determine source of the current then you should test the metal-work for a driving voltage.

If the client refuses proceed to step 7.2

6.4 With permission to fault find

  • A slight reduction in current will be the properties earth leakage disappearing upon the main switch opening.
  • If the current disappears drastically then this property likely has an INTERNAL FAULT driven by internal loading
  • If the current does not change then there is an external fault. Being driven by external loads
  • High Net currents – The 15 mA danger threshold comes from IEC/BS EN 60479‑1 (effects of electric current on the human body).

Is it in the house or in the street?

If current vanishes then you know this is an internal fault to the electrical system within this property, insulation somewhere is breaking down and there is a leakage to earth due to that.

You cannot do anything if it is not a fault or leakage current from within the property.

Step 7: With the installation isolated, test for VOLTAGE

Test the main earth with your non contact voltage indicator.

Positive affirmation of voltage- Single band indicator will be 90V minimum

 (Is there a gap between 49V and 90V? I need to research this I think there is)

Duel band indicator will be 12V minimum

7.1 Test Exposed Conductive Parts

(remove the writing from the red test device)

Check:

If your contact voltage indicator does highlight a voltage present then there is a dangerous risk of the current that is present being driven into a human being, if their resistance barrier is breached.

These are issues you cannot fix as a tradesperson, it is a network issue.

7.2 Client/DNO refusal to investigate causes….

12v contact voltage and 15mA……

“Falls in to Zone 3 (“can’t‑let‑go” region): strong muscular contraction, difficulty releasing contact, possible respiratory interference but USUALLY no ventricular fibrillation. (based on adult physiology) About 800Ω total impedance would allow 15 mA to flow at 12 V. That’s consistent with damp, wet or damaged skin contact.”

(IEC 60479‑1 Table A.1 and Figure 20 define these current zones)

With the voltage level and current level you can determine the resistance required or lack of which would create a dangerous situation.

“In a PME system, any measurable current on bonded metalwork must be driven by a neutral – earth potential difference, because current cannot flow without a voltage source; a principle explicitly stated in ENA Engineering Report P24: PME Conditions and the Risk of Electric Shock. Which explains that PME creates parallel neutral return paths through pipework, structural steel and bonding, and that these paths will carry current whenever a neutral – earth voltage exists.

ENA ER G12/4 reinforces this by stating that bonded metalwork forms part of the neutral return path and that the presence of current indicates a neutral – earth potential difference and therefore a diverted neutral current condition.

BS 7671:2018+A2:2022, Section 411 and Annex A, further confirms that PME systems inherently allow neutral current to flow in protective and bonded conductors whenever a voltage difference exists.

IEC 60364 4 41 and IEC/TS 60479 1 provide the physiological and touch voltage basis, establishing that 15 mA is within the “painful/involuntary reaction” (to ADULTS) zone and therefore represents a hazardous touch current if accessible.

Because 12 V and 15 mA on bonded pipework proves the existence of a real neutral–earth voltage and a low impedance diverted neutral path, this condition must be reported under DNO safety policy: it is consistent with diverted neutral current, and both G12/4 and P24 identify such conditions as requiring investigation due to the risk of PEN conductor deterioration and dangerous rise of touch voltage.”

If your professional judgment determines dangerous you must issue a danger notice to the client, log the current and voltage levels with the dno via 105

“Hi, I’m an engineer on site. I’m reporting a potentially dangerous supply related condition. I’ve measured current on the main earth conductor, the reading is at a level that could indicate a diverted neutral current, earth leakage, or an internal fault.

I requested permission to isolate the entire installation beyond the incoming supply so I could carry out further fault finding, but the client refused access. Because I cannot safely isolate, I cannot determine whether the issue is internal or coming from the network.

I have tested the accessible metalwork for driving voltage, and based on the voltage and current levels present, my professional judgement is that the situation may be dangerous.

I have issued a danger notice to the client, stopped work, and I’m now logging the current and voltage levels with you. Can you please record this as a potentially dangerous supply condition and arrange for a DNO engineer to attend?”

Phone your CPS provider as soon as you can and log with them on YOUR file, the time date, address, DNO call log numbers; any information that you can that will SHOW that you have been diligent in your work.

7.3 External fault detected

Proceed to step 9.

8.0 Prove Dead - If no DNC detected

With the presence of DNC current alleviated and managed you can proceed to complete your original task. This could be a single circuit or an entire installation depending on your “scope”

 Determine the correct circuit/system and test between:

Single phase

Three Phase

8.1 Complete your initial task

You have isolated all secondary and tertiary supplies, checked for DNC currents and voltage to drive it and you deem it totally acceptable to proceed with your work after safely isolating the supply with the correct isolation procedure.

9: Reporting and Next Steps

If DNC, NET, or a suspected PEN fault is identified: 

9.1 Report immediately

If you suspect human resistance thresholds could be breached.

9.2 The Client

it is important to recognise that you are now dealing with a supply-side fault that is outside your control and outside of the scope of your work as an installation electrician. You cannot rectify the issue, and you cannot remove the underlying hazard; it is almost certainly affecting multiple properties in the immediate area. At this stage, your responsibility is to ensure the client understands the situation clearly and safely. You should explain that:
  • A supply-side issue has been identified and reported to the Distribution Network Operator (DNO)
  • Until the DNO attends and resolves the fault, no one should touch exposed metalwork, bonded pipework, or any conductive parts that could become energised
The installation must remain isolated (secondary supplies, tertiary supplies and main incoming) and the client should contact you immediately once the DNO has completed their work, so you can either remove your isolations or continue with the original task. This approach ensures the client is informed, protected, and aware of the next steps, while maintaining professional boundaries and compliance with your duty of care.

9.3 Provide supporting evidence

Share:

9.4 Do not re-energise the installation until deemed safe by the DNO to do so

9.5 First steps upon returning

When you return to the installation after the DNO has attended, your first priority is to verify that the installation remains safely isolated and that none of your previous safety measures have been disturbed. Proceed methodically:

1. Confirm All Isolations Are Still in Place

Before touching anything, visually and physically check every lock‑off, tag, and isolation point you previously applied. Nothing should be assumed — confirm each isolation individually.

2. Check for Residual or Returning Voltage

Use a non-contact voltage tester on:

  • The service head (this should be new if tracking was found)
  • The incoming neutral this (should show voltage)
  • The earthing conductor leaving the service head (this should not show voltage)

If the device indicates the presence of voltage, treat the installation as potentially energised and reassess before proceeding.

 

3. Measure Current on the Main Earthing Conductor

Use a clamp meter to check whether any current is still flowing on the main earth conductor.

4. Verify Integrity of Bonding Connections

Confirm that all bonding conductors remain securely connected to:

Any loose or disturbed bonding must be corrected before proceeding.

5. Assess Whether Conditions Have Changed

Compare your new readings with the measurements taken before the DNO attended. If:

…then it is reasonable to assume the supply-side fault has been rectified.

Only once all checks confirm a safe condition should you consider removing isolations or resuming the original task.

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